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Flettner Stainless Steel Blanking Kit for Flettner TCX-2 Narrow Base – Inner and Outer Plates with Gaskets, for Roofs up to 4 mm Thick
€83,43 €68,95
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Flettner Stainless Steel Blanking Kit for Flettner TCX-2 Narrow Base – Inner and Outer Plates with Gaskets, for Roofs up to 4 mm Thick

Flettner Stainless Steel Blanking Kit for Flettner TCX-2 Narrow Base – Inner and Outer Plates with Gaskets, for Roofs up to 4 mm Thick

€83,43 €68,95 Incl. tax Excl. tax
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Flettner stainless steel blanking kit for TCX-2 Narrow Base. Closes the existing roof opening after ventilator removal. Includes inner and outer plates, gaskets and fixings. Maximum roof thickness 4 mm. Read more.

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narrow base
I-BL-COM-NAR
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I-BL-COM-NAR
€83,43 €68,95
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Product description

Flettner Narrow Base Blanking Plate – Stainless Steel Roof Vent Removal Kit

Remove or relocate your Flettner roof ventilator with narrow base and professionally close the existing roof opening using this stainless steel blanking plate kit. This complete kit is designed to permanently cover the opening left after removing a compatible Flettner roof ventilator.

The kit includes an outer stainless steel plate and an inner stainless steel plate, together with matching gaskets and fixing components. It provides a neat finish on both the inside and outside of the vehicle roof.

The Flettner Narrow Base Blanking Plate Kit is specifically designed for the Flettner TCX-2 Narrow Base. This type of mounting base is particularly relevant to vehicles with ribbed roofs where available installation space is limited.

Key features
  • Product: Flettner Narrow Base Blanking Plate Kit
  • Part number: I-BL-COM-NAR
  • Manufacturer reference: BL-COM-GA-102-01
  • Material: stainless steel
  • Configuration: complete kit with inner and outer plates
  • Compatible with: Flettner TCX-2 Narrow Base
  • Other models: only after mounting compatibility has been confirmed
  • Maximum roof thickness: 4 mm
  • Fixing: two M5 locking nuts
  • Sealing: two matching gaskets
  • Installation: inside and outside the vehicle roof
  • Function: permanently closing an existing roof ventilator opening
  • Electrical connection: not required

Benefits of the Flettner narrow base blanking kit

  • Professional roof finish: neatly cover the opening left by a removed roof ventilator.
  • Designed for narrow bases: specifically developed for the TCX-2 Narrow Base.
  • Stainless steel plates: a clean finish on both sides of the roof.
  • Durable material: stainless steel suitable for vehicle roof applications.
  • Complete kit: matching gaskets, locking nuts and nut covers included.
  • Mechanical fixing: two fixing points according to Flettner's design.
  • No welding required: suitable existing openings can be closed using the plate assembly.
  • Ideal for vehicle conversions: useful when a roof ventilator is removed or relocated.
  • Compact mounting design: suitable for the dedicated narrow mounting base.

Why close an existing roof ventilator opening?

When converting a van, motorhome or enclosed trailer, it may be necessary to remove an existing roof ventilator.

This can happen when fitting a roof rack, changing the interior layout or moving the ventilation system to another position.

After the ventilator has been removed, an opening remains in the vehicle roof. It needs to be carefully closed to reduce the risk of rainwater, dirt and moisture entering the vehicle.

The Flettner narrow base blanking kit has been developed for this purpose. The combination of stainless steel plates and matching gaskets provides a neat roof finish when correctly installed.

Important: watertightness depends on the condition of the roof, correct installation and suitable sealing materials.

When should you use this blanking plate kit?

  • Permanent removal: the original roof ventilator is no longer needed.
  • Relocation: the ventilator is being fitted in another position.
  • New roof accessories: space is required for a roof rack, solar panel or other equipment.
  • Vehicle conversion: changes to the vehicle's ventilation or interior.
  • Vehicle refurbishment: an unused roof opening needs a professional closure.

Compatibility with Flettner TCX-2 Narrow Base

This kit is intended for the existing mounting opening of the Flettner TCX-2 with narrow base.

The TCX-2 is available with different mounting bases. The narrow version is particularly useful for roof constructions where there is limited flat mounting space between roof ribs.

A separate Flettner blanking plate kit is available for the standard base.

Always identify the original mounting base before ordering.

Compatibility with other ventilators, including certain F3000 versions, must not be assumed without checking the existing opening and fixing positions.

Important: narrow base or standard base?

Part number I-BL-COM-NAR is intended for the narrow mounting base. Flettner roof ventilators fitted with a standard base require a different kit. Check the original base and fixing pattern before ordering. The two versions are not automatically interchangeable.

Maximum roof thickness of 4 mm

According to Flettner, this blanking plate kit is suitable for a maximum roof thickness of 4 mm.

This limit is essential for correctly securing the inner and outer plates with the two M5 locking nuts.

On vehicles with double-skinned roofs, insulation, additional reinforcement or roof headliners, the complete mounting structure must be checked.

Do not measure only the outer roof sheet if the fixing assembly also passes through additional layers.

Installation requirement: maximum 4 mm roof thickness

Flettner specifies a maximum roof thickness of 4 mm. Do not use the kit on a thicker mounting structure without an expressly suitable installation solution. Both fixing points must be accessible and the gaskets must be correctly compressed.

Sealing against rainwater and moisture

The Flettner kit comes with two matching gaskets, one for the outer plate and one for the inner plate.

The gaskets help seal the connection between the stainless steel plates and the vehicle roof.

Flettner additionally recommends a suitable water-resistant adhesive or sealant to help minimise the risk of water ingress.

The sealant should be compatible with:

  • The material of the vehicle roof.
  • Stainless steel.
  • Paint and protective coatings.
  • Outdoor vehicle applications.
  • Temperature changes and vibration.

A suitable MS polymer sealant may be used when compatible with the materials and installation requirements.

Please note: successful sealing must be verified after correct installation and a suitable leak inspection.

Technical specifications

  • Brand: Flettner
  • Product: Narrow Base Blanking Plate Kit
  • Part number: I-BL-COM-NAR
  • Manufacturer reference: BL-COM-GA-102-01
  • Type: Narrow Base Ventilator Removal Kit
  • Material: stainless steel
  • Design: inner and outer plates
  • Gaskets: 2
  • Locking nuts: 2 × M5 Nyloc
  • Nut covers: 2
  • Maximum roof thickness: 4 mm
  • Suitable roof opening: existing TCX-2 Narrow Base opening
  • Fixing holes: Ø6 mm according to the Flettner instructions
  • Exact hole pattern: official Flettner installation template
  • Electrical supply: not required
  • Function: permanent closure of an existing roof opening
  • Manufacturer package gross weight: 408 g

Important: the Ø6 mm fixing holes are not the dimensions of the main ventilator opening. Always use the original installation template.

Installing the Flettner Narrow Base Blanking Plate

Installation must follow the official Flettner fitting instructions. The steps below provide an overview.

  1. Check compatibility: confirm that the existing ventilator uses the narrow mounting base.
  2. Check roof thickness: the mounting structure must not exceed 4 mm.
  3. Work safely: use suitable tools, gloves and eye protection.
  4. Remove the roof ventilator: dismantle the existing Flettner unit according to its instructions.
  5. Remove old sealant: carefully clear old adhesive and sealing material.
  6. Clean the roof: prepare a clean and suitable installation surface.
  7. Inspect the fixing holes: compare them with the narrow base instructions.
  8. Prepare the holes: for the TCX-2 Narrow Base, the original small fixing holes are enlarged to Ø6 mm according to the manufacturer.
  9. Use the original template: where openings differ, follow the official drilling procedure.
  10. Protect exposed edges: remove burrs and protect bare metal against corrosion.
  11. Fit the outer gasket: remove one backing film and attach the gasket to the outer plate.
  12. Position the outer plate: remove the remaining backing film and insert the two threaded studs through the roof.
  13. Apply sealant: use suitable water-resistant sealant as instructed by Flettner.
  14. Fit the inner gasket: position the second gasket inside the vehicle roof.
  15. Install the inner plate: fit it over the threaded studs with the logo side facing down.
  16. Fit the locking nuts: initially hand-tighten both M5 nuts.
  17. Tighten evenly: use an 8 mm socket and lightly compress the gaskets as directed.
  18. Check thread engagement: Flettner specifies two to three complete threads projecting beyond each locking nut.
  19. Fit the nut covers: press both covers onto the nuts.
  20. Final inspection: check that the plates cannot move and inspect the sealing for leaks.
Important installation warning

The narrow base kit uses two fixing points. On a TCX-2 Narrow Base installation, the existing small fixing holes are enlarged to Ø6 mm according to Flettner's instructions. Use the original installation template for any different opening. Never drill or cut based on estimated dimensions.

Suitable vehicle applications

  • Vans and commercial vehicles
  • Service vehicles and mobile workshops
  • Motorhomes and campervans
  • Enclosed trailers
  • Trucks with suitable roof construction
  • Vehicles with ribbed roofs originally fitted with a TCX-2 Narrow Base
  • Vehicles where a compatible Flettner roof ventilator is removed or relocated

What's included?

  • 1 × stainless steel outer plate with two threaded fixing studs
  • 1 × stainless steel inner plate
  • 2 × matching gaskets
  • 2 × M5 Nyloc locking nuts
  • 2 × nut covers

A suitable water-resistant sealant is recommended but has not been confirmed as included.

A roof ventilator is not supplied. This kit is designed solely to close an existing opening.

Frequently asked questions

What is the Flettner Narrow Base Blanking Plate used for?
It is used to permanently close an existing roof opening after removing or relocating a compatible Flettner narrow base ventilator.

Which Flettner model is it designed for?
The manufacturer confirms compatibility with the Flettner TCX-2 Narrow Base.

Will it fit a TCX-2 with standard base?
No. A separate blanking plate kit is available for the standard base.

Can it be used with a Flettner F3000?
Only if compatibility with the mounting base, roof opening and fixing points has been confirmed.

What material are the plates made from?
Both plates are manufactured from stainless steel.

What is the maximum roof thickness?
The maximum permitted roof thickness is 4 mm.

How many fixing points are used?
Two threaded fixing studs with two M5 Nyloc locking nuts.

What size are the fixing holes?
The fixing holes are Ø6 mm. The precise hole pattern is specified in the official fitting instructions.

Are gaskets included?
Yes, two matching gaskets are supplied.

Do I need additional sealant?
Flettner recommends a suitable water-resistant adhesive or sealant.

Is the assembly guaranteed watertight?
Watertightness depends on the roof construction, correct installation and appropriate sealing materials.

Can it be used on double-skinned roofs?
Only when the complete mounting construction complies with the maximum 4 mm roof thickness requirement.

Are the locking nuts included?
Yes, two M5 Nyloc nuts and two matching covers are included.

Can I use the kit after relocating my roof ventilator?
Yes. It is designed to permanently close the original opening after moving a compatible ventilator.

Order the Flettner Narrow Base Blanking Plate Kit from Vanworx

Professionally close an existing Flettner TCX-2 Narrow Base roof opening with this complete stainless steel kit. Includes inner and outer plates, gaskets and fixings. Suitable for compatible vehicle roofs up to 4 mm thick. Ideal for vans, motorhomes and enclosed trailers.

Specifications

Article number
I-BL-COM-NAR
Do you have any questions about this product? Email or call us!
contact@vanworx .eu / +31654674303

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Do you have any questions about this product? Email or call us!
contact@vanworx .eu / +31654674303

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